Operation Precautions of Constant Temperature and Humidity Test Chamber

1, In order to avoid machine failure in the constant temperature and humidity test chamber, please provide power supply within the rated voltage range.

2, In order to prevent electric shock or misoperation and failure, do not switch on the power supply before the installation and wiring is finished.

3, This product is a non-explosion-proof product, please do not use the constant temperature and humidity machine in the environment with flammable or explosive gas.

4, Please try not to open the test chamber door during the work of the instrument, open at high temperature may cause hot injury to the operator, open at low temperature may cause freezing injury to the staff, and may cause freezing of the evaporator, affecting the refrigeration effect. If you must open, please do some protective work,

5, It is prohibited to disassemble, process, transform or repair the constant temperature and humidity machine without permission, otherwise there will be abnormal action, electric shock or fire risk.

6, The chamber's ventilation holes should be kept unobstructed to avoid failure, abnormal operation, reduced life and fire.

7. If the machine is damaged or deformed when unpacking, please do not use it.

8, The machine installation and setting should be careful not to let dust, wire, iron filings or other things into, otherwise wrong action or failure will occur.

9, Wiring must be correct, must be grounded. Non-grounding may cause electric shock, misoperation accidents, abnormal display or large measurement errors.

10, Regularly check the terminal screws and fixed frame, please do not use in the case of loose.

11, During the operation of the instrument, the power input terminal cover must be installed on the terminal board to prevent electric shock.

12, The instrument in operation, modify the setting, signal output, start, stop and other operations, should be fully considered before the safety, wrong operation will cause damage to the working equipment or failure.

13, Please use a dry cloth to wipe the instrument, do not use alcohol, gasoline or other organic solvents, do not splash water on the instrument, if the instrument is immersed in water, please stop use immediately, otherwise there is the risk of leakage, electric shock or fire.

14, The internal parts of the instrument have a certain life period, in order to continue to use the instrument safely, please carry out regular maintenance and maintenance. When scrapping this product, please treat it as industrial waste.

15, Before starting to check whether the power supply is stable.

Principles That Operating Constant Temperature and Humidity Test Chamber Should Follow 

Constant temperature and humidity test chamber, also known as constant temperature and humidity test machine, programmable temperature and humidity alternating test chamber, thermostat or constant temperature and humidity chamber, can be used to test various environments and test equipment material performance, this material has heat resistance, cold resistance, dry resistance and humidity resistance. However, when using the constant temperature and humidity test chamber, the correct operation helps to obtain scientific data for the experimenter, so what principles should be followed in the operation of the constant temperature and humidity test chamber?

‎First, in the environmental test, the operator must be familiar with the required test sample performance, test conditions, test procedures and test technology, familiar with the technical performance of the test equipment used, and understand the structure of the equipment, especially familiar with the control ‎ operation and performance. At the same time, read the operation manual of the test equipment carefully to avoid abnormal operation of the test equipment due to operation errors, which may cause damage to the test sample and incorrect test data. ‎

‎Second, in order to ensure the normal operation of the test, appropriate testing equipment should be selected according to the different conditions of the test sample, and a reasonable proportion between the temperature and humidity of the test sample and the effective volume of the laboratory should be maintained. For tests of heated test samples, the volume should not be greater than one-tenth of the effective volume of the test chamber. The volume of the unheated test sample should not exceed one-fifth of the effective volume of the test chamber. ‎

Third, for environmental tests that need to add media to the test, it should be correctly added according to the test requirements. ‎ For example, there are certain requirements for water in temperature and humidity test chambers and the resistance should be reduced. There is a more economical and convenient form of pure water on the market. Its resistance is equivalent to distilled water. ‎

Fourth, wet bulb gauze (wet bulb paper) has certain requirements for use in a temperature and humidity test chamber, and no gauze can be replaced, because the relative humidity reading is the difference between the root distance and temperature and humidity, and strictly speaking, it is also related to the local atmospheric pressure and wind speed at the time. The indicator value of wet-bulb temperature is related to the amount of water absorbed by the gauze and the amount of surface evaporation. These are directly related to the quality of the gauze, so the weather stipulates that the wet ball gauze must be a special "wet ball gauze" woven from linen. Otherwise, it is difficult to ensure the correctness of the wet bulb thermometer value, that is, the correctness of the humidity. In addition, the position of the wet gauze is also clearly specified. Gauze length: 100mm, tightly wrap the sensor probe, probe 25-30mm away from the humidity cup, gauze immersed in the cup to ensure the accuracy of equipment control and humidity. ‎

Fifth, the location of the test sample should be more than 10 cm away from the wall of the chamber, and multiple samples should be placed on the same plane as far as possible. Samples should be placed without blocking air outlets and return vents, and temperature and humidity sensors should be kept at a distance. Make sure the test temperature is correct. ‎

Operating the constant temperature and humidity test chamber ‎ in accordance with the above principles, the correct operation of the test process will greatly improve the level of test data. As long as the above principles are adhered to, it should be said that the temperature and humidity tests can be successfully performed. ‎

Sealing Problems and Solutions of High and Low Temperature Test Chamber

High and low temperature test chamber is based on the natural environment such as high temperature, ultra-low temperature, high and low temperature and low temperature drying in the room during the construction of work, and then carries out high and low temperature test and temperature and humidity aging resistance experiment on the commodity, mainly used for industrial products, such as: electronic and electrical, instrumentation equipment, cars and motorcycles, universities and other manufacturing industries.

Because of high temperature testing, ultra-low temperature testing, high and low temperature test cycle system testing, high and low temperature test and other experimental standards, high and low temperature test chamber in the high temperature standards, such as doing 150 ° C extremity of high temperature and 98% of the ambient humidity conditions, and the pressure difference between inside and outside the laboratory to expand substantially, at this moment, the sealing effect of the test chamber really matters. If the airtightness is not very good, it will cause more serious vapor leakage, affecting the precision and accuracy of the temperature.

What are the factors that cause the sealing problem of the high and low temperature test chamber?

First, the constant temperature and humidity test chamber usually has cable holes and ventilation exhaust holes, and the design scheme is very strict.

If the design scheme and production are not scientific, the gap will be too large, and the sealing of the environmental test chamber will not be good. This punching studio should also remember to plug the suitable specifications of the bottle stopper, rubber stopper, etc., to ensure that the sealing of this punching place is intact.

Second, the problem of sealing rubber strips of high and low temperature test chamber. We usually ignore this problem, feel that the sealing strip is added to the door hinge, and should be very sealable under the inhibition of the door hinge, because the aging of the silicone seal, the selection of hard flexibility is unscientific, and the sealing strip is fixed and not the same, often causing steam leakage. It is also simple to handle, often test its tightness, and find that the embrittlement of the sealing strip must be replaced as soon as possible.

Third, because the general volume of the high and low temperature test chamber is relatively large, the tail door specifications are expanded, and the net weight is very large, and the vertical orientation of the door hinge is offset after the long-term load, and the tail door is shifted and closed. Such problems are usually dealt with according to the modified high-load door hinges and the total number of door hinges.

From the above analysis, it can be seen that the sealing problem of the high and low temperature test chamber has some design problems and some maintenance problems. Therefore, we should strictly follow the equipment maintenance manual for regular maintenance in the use of equipment to ensure the normal operation of equipment and no deviation of technical parameters.

Selection Method of Drying Oven Fan

Drying oven fan selection is a very technical work, and there are many specific selection methods, such as: according to the dimensionless characteristic curve selection, according to the logarithmic coordinate curve selection, according to the dimensional characteristic curve or performance table selection, variant selection, according to the pipe network resistance selection, etc. At present, there is also a Web selection system and the use of special selection software to select. Methods are numerous and complex, and some methods require certain professional knowledge to master.

When choosing a fan, first according to the two basic parameters of the air volume and total pressure of the fan, the model and number of the fan can be determined through the dimensional performance table of the fan (each fan product manual has relevant data), and more than one product may meet the requirements; At this time, combined with the use of the fan, process requirements, use occasions, etc., select the type, model and structural material of the fan to meet the required working conditions, and strive to make the rated flow rate and rated pressure of the fan as close as possible to the flow and pressure required by the process, so that the operating condition point of the fan is close to the efficient area of the fan characteristics.

The specific principles of the drying oven are as follows:

1, Before choosing the fan, we should understand the production and product quality of the domestic ventilation phase, such as the production of fan varieties, specifications and special uses of various products, the development and promotion of new products, etc., should also fully consider the requirements in order to choose the best fan.

2, According to the different physical and chemical properties of the gas transported by the fan, choose different uses of the fan. Explosion-proof ventilator should be selected if there are explosive and flammable gases; Dust or pulverized coal should be selected to exhaust dust or pulverized coal fan; Conveying corrosive gases should choose anti-corrosion fan; Working in high temperature occasions or conveying high temperature gas should choose high temperature fan.

3, When there are more than two kinds of fans to choose from on the fan selection performance chart, the higher efficiency and smaller machine number should be preferred; One with a larger range of adjustment, of course, should also be compared and decided by weighing the advantages and disadvantages.

4, If the selected fan impeller diameter is much larger than the original fan impeller diameter, in order to use the original motor shaft, bearing and support, it is necessary to calculate the motor starting time, the strength of the original fan components and the critical speed of the shaft.

5, Choose the centrifugal fan, when the motor power is less than or equal to 75KW, can not be installed only for the start of the valve. When high temperature flue gas or air is discharged and the centrifugal boiler induced draft fan is selected, a starting valve should be set up to prevent overload during cold operation.

6, For the ventilation system with noise reduction requirements, the ventilator with high efficiency and low impeller circular speed should be selected first, and the ventilator should work at the high efficiency point; According to the transmission mode of noise and vibration generated by the ventilation system, corresponding measures should be taken to reduce sound and vibration. Vibration reduction measures for fans and motors can generally use vibration reduction bases, such as spring shock absorbers or rubber shock absorbers.

7, In the selection of fans, should try to avoid the use of fans in parallel or series work. When unavoidable, the ventilator of the same model and performance should be selected for joint work. When the series is used, there should be a certain pipeline connection between the stage ventilator and the second stage ventilator.

8, The selected new fan should consider making full use of the original equipment, suitable for on-site production and installation and safe operation.

Technical Characteristics of Refrigeration and Temperature Control System of High and Low Temperature Test Chamber

High and low temperature test chamber is a kind of test equipment widely used in various industries, which is widely used to simulate various environmental conditions and test the durability, reliability and corrosion resistance of products. The technical characteristics of the high and low temperature test chamber are mainly reflected in its refrigeration system and temperature control system.

First of all, the refrigeration system of the high and low temperature test chamber has a high refrigeration capacity and refrigeration speed. During the temperature control process, a refrigeration system is needed to quickly reduce the temperature inside the test chamber. At present, the mainstream refrigeration system mainly has two kinds of compression refrigeration system and refrigerant loop circulation system. Among them, the compression refrigeration system has a high refrigeration capacity and refrigeration speed, which can quickly reduce the temperature inside the test chamber to the set temperature, but also to ensure the stability of the temperature.

Secondly, the temperature control system of the high and low temperature test chamber has high accuracy and stability. The temperature control system is the core part of the whole test chamber, which realizes the accurate control and stability maintenance of the internal temperature of the test chamber through the adjustment and control of the refrigeration system and the heating system. The current mainstream temperature control system mainly includes PID control system and intelligent control system. Among them, the PID control system has the characteristics of high precision and high stability, which can realize the accurate control of the temperature inside the test chamber, and is suitable for the test environment with high requirements for temperature control accuracy. The intelligent control system has the characteristics of more intelligent, and can realize the automatic control and adjustment of the internal temperature of the test chamber through self-learning algorithm and big data analysis technology, which is suitable for the occasions with relatively broad test environment requirements.

In summary, the technical characteristics of the high and low temperature test chamber are mainly reflected in its refrigeration system and temperature control system. The compression refrigeration system and PID control system have the characteristics of high cooling capacity, high cooling speed, high temperature control accuracy and high stability, which are suitable for the test environment requiring high temperature control accuracy and stability. In the future, with the development of artificial intelligence and Internet of Things technology, the control system of high and low temperature test chamber will continue to develop and improve in the direction of intelligence, automation and remote control, so as to better meet market demand.

Technical Means of Precise Temperature Control in High and Low Temperature Test Chamber

The high and low temperature test chamber is used to test the adaptability of materials or products in high and low temperature environments, and its accurate temperature control is achieved in the following ways:

1, Temperature control system

High and low temperature test chamber usually adopts temperature control system to achieve accurate temperature control. The system consists of temperature sensors, controllers and heaters. The temperature sensor is placed inside the test chamber to monitor the temperature change in real time, and the controller automatically controls the output power of the heater according to the signal of the sensor to achieve the purpose of accurate temperature control.

2, Temperature fluctuation control

Temperature fluctuation is an important index of accurate temperature control in high and low temperature test chamber. In order to ensure the stability of the temperature inside the test chamber, the controller will reduce the temperature fluctuation by adjusting the output power of the heater. Under normal circumstances, the accuracy of temperature fluctuations is required to be within 0.2°C.

3, Sealing control

The tightness of the high and low temperature test chamber is one of the important factors to ensure accurate temperature control. The tightness of the test chamber needs to be ensured by strict airtight testing to ensure that the heat inside the test chamber does not leak to the outside, or the heat from the outside does not enter the inside.

4, Time control

The time control of high and low temperature test chamber is also an important means to ensure accurate temperature control. The controller can set the test time according to the test needs, and automatically stop the test after the test time arrives to ensure the safety of the test sample.

In summary, the accurate temperature control of the high and low temperature test chamber is achieved through the joint action of many factors such as temperature control system, temperature fluctuation control, sealing control and time control.

Use Principle of High and Low Temperature Test Chamber Low Temperature and Constant Temperature Tank 

Because of its own circulation system, the uniformity of temperature field is very high, and more and more experiments are applied to the low temperature constant temperature tank. Mainly used in petroleum, chemical, electronic instrumentation, physics, chemistry, biological engineering, medicine and health, life science, light industrial food, physical property testing and chemical analysis and other research departments, colleges and universities, enterprise quality inspection and production departments, to provide users with a hot and cold controlled, uniform and constant temperature field source for test samples or products to perform constant temperature test or test. It can also be used as a heat source or cold source for direct heating or cooling and auxiliary heating or cooling.

What are the precautions for using a low temperature or constant temperature tank?

1, Before the use of low temperature constant temperature tank, the tank should be added to the liquid medium (pure water, alcohol, methyl silicone oil), the medium liquid level should be less than 20mm workbench, otherwise the power will damage the heater.

2, The selection of liquid medium in the low temperature constant temperature tank should comply with the following principles:

When the operating temperature is below 5 ° C, the liquid medium is generally alcohol;

When the operating temperature is 5 ~ 85℃, the liquid medium is generally water;

When the working temperature is 85 ~ 95℃, the liquid medium can choose 15% glycerol aqueous solution, which can reduce the evaporation of water;

When the operating temperature is higher than 95 ° C, oil is generally selected as the liquid medium, and the open cup flash point value of the selected oil should be higher than the operating temperature of 50 ° C or more; Generally, methyl silicone oil with low viscosity is used.

3, Power supply: 220V50Hz, the power supply should be greater than the total power of the instrument, the power supply must have a good "grounding" device.

4, The instrument should be placed in a dry and ventilated place, and there are no obstacles within 300mm around the instrument.

5, When the thermostat working temperature is high, should be careful not to open the cover, hands do not enter the groove, to prevent hot injury.

6, After using, all switches are placed in the off state, cut off the power.

7, Avoid acid and alkali substances into the tank corrosion coil and inner liner.

8, The instrument should do a good job of regular cleaning work, long-term use, empty the media in the tank, and wipe clean, keep the workbench and the operating panel clean.

9, Often pay attention to observe the liquid level in the tank, when the liquid level is too low, the liquid medium should be added in time.

10, Liquid external circulation, customers should pay special attention to the fastness of the connection of the leading pipe, strictly prevent falling off, so as to avoid liquid leakage.

What are the Types of PCB Environmental Tests?

High acceleration test:

Accelerated tests include high accelerated life test (HALT) and High accelerated Stress screening (HASS). These tests assess the reliability of products in controlled environments, including high temperature, high humidity, and vibration/shock tests when the equipment is powered on. The goal is to simulate the conditions that could lead to the imminent failure of a new product. During testing, the product is monitored in a simulated environment. Environmental testing of electronic products usually involves testing in a small environmental chamber.

Humidity and corrosion:

Many PCBS will be deployed in wet environments, so a common test for PCB reliability is a water absorption test. In this type of test, the PCB is weighed before and after being placed in a humidity controlled environmental chamber. Any water adsorbent on the board will increase the weight of the board, and any significant change in weight will result in disqualification.

When performing these tests during operation, exposed conductors should not be corroded in a humid environment. Copper oxidizes easily when it reaches a certain potential, which is why exposed copper is often plated with an antioxidant alloy. Some examples include ENIG, ENIPIG, HASL, nickel gold, and nickel.

Thermal shock and circulation:

Heat testing is usually performed separately from humidity testing. These tests include repeatedly changing the board temperature and checking how thermal expansion/contraction affects reliability. In thermal shock testing, the circuit board uses a two-chamber system to quickly move between two temperature extremes. The low temperature is usually below the freezing point, and the high temperature is usually higher than the glass transition temperature of the substrate (above ~130 ° C). The thermal cycle is carried out using a single chamber, with the temperature changing from one extreme to the other at a rate of 10°C per minute.

In both tests, the board expands or contracts as the board temperature changes. During the expansion process, conductors and solder joints are subjected to high stress, which speeds up the service life of the product and enables the identification of mechanical failure points.

Gachn Group's automatic loader is an efficient and stable equipment integrating CNC technology, mechatronics and servo technology, specially designed for automatic loading of bagged powder products. It represents the trend of modern industrial equipment moving towards intelligence and automation, and plays an important role in the field of bagged powder products loading. Its unique design and technical advantages not only improve loading efficiency and accuracy, but also bring significant economic and environmental benefits to enterprises.

1. Efficient vehicle scanning and space utilization

A core feature of Gachn Group's automatic loader is that it is equipped with 3D radar scanning technology, which can quickly and accurately measure and build vehicle models. Through precise scanning and intelligent modeling of the interior of the carriage, the system can judge and optimize the loading plan and maximize the utilization of the carriage space. This means that enterprises can load more bagged powder products in a limited carriage space, reduce the empty load rate, and improve transportation efficiency.

2. Intelligent loading method and flexibility

Gachn Group's automatic loading machine can not only perform intelligent identification according to the vehicle model, but also adapt to different loading methods, including horizontal and vertical packaging, to ensure that the bagged powder products are neat and stable during the loading process. The intelligent loading solution uses a precise robot control system to accurately place each bag of powder products in the car, avoiding confusion and errors that may occur during manual loading.

3. Simple operating system and environmentally friendly design

The operating interface of Gachn Group's automatic loading machine is clear and concise, and users can easily get started, reducing dependence on professional operators. During the loading process, the head of the loading machine extends into the car and drops the bag at a low position to ensure that the cement bag will not be damaged by falling to the ground. In addition, the amount of micro dust generated is greatly reduced, and it is equipped with an efficient dust collection system, which effectively reduces environmental pollution, ensures the air quality inside and outside the factory, and meets green and environmentally friendly production standards.

4. Improve corporate benefits and reduce labor costs

Considering the current labor market problems, such as difficulty in recruiting workers and high labor costs, automatic loading machines can significantly reduce labor demand and help companies reduce labor costs. Compared with traditional manual handling, the automatic loader not only improves the loading speed, but also ensures the neatness and accuracy of the loading process, reducing the loss of goods or inefficiency caused by human errors. In addition, the accuracy of automatic loading also reduces the breakage rate of powder bags and improves the overall benefits of the enterprise.

5. Stability and reliability, adapting to 24-hour continuous production

The automatic loader of Gachn Group adopts the main components of internationally renowned brands, and the overall structure enhances rigidity to ensure that the equipment maintains good performance and stability in long-term operation. Even under high load or 24-hour continuous operation, the automatic loader can still maintain efficient and accurate work performance, greatly improving the production efficiency and loading capacity of the enterprise.

6. Environmental protection and health protection

During the production process, the low-position bag drop design and supporting dust collection system of Gachn Group's automatic loader reduce the flying of dust, thereby reducing environmental pollution and creating a more environmentally friendly production environment. At the same time, this low-dust operation method also protects the occupational health of employees and reduces the risk of long-term exposure to dust environments.

7. Strong adaptability to meet diverse needs

Gachn Group's automatic loader can not only adapt to various types and sizes of transport vehicles, but also automatically adjust according to the height of the carriage and the railing, ensuring that whether it is a large or small vehicle, or a high railing or a low railing, it can be perfectly adapted. This high adaptability enables the automatic loader to perform well in diverse transportation needs, further enhancing its wide application and the transportation flexibility of the enterprise.

Summary

As an intelligent device for modern cement loading, Gachn Group's automatic loader, with its efficient space utilization, flexible loading method, simple operating system and environmentally friendly design, not only greatly improves loading efficiency and reduces labor costs, but also provides a greener and healthier working environment for enterprises. With the continuous development of industrial intelligence and automation, the automatic loader will become a tool for enterprises to improve productivity and competitiveness, helping enterprises to remain invincible in the fierce market competition.

In the modern packaging industry, block bottom valve bag machines play a crucial role in the production process, serving as the core equipment for producing packaging bags. With the advancement of technology, block bottom valve bag machine technology has continually evolved, transitioning from traditional manual inspection to today’s intelligent vision inspection, making the entire bag making process more efficient and precise. Compared to traditional methods that rely on manual labor, AI vision inspection systems offer significant advantages in terms of automation, accuracy, and real-time performance, making them an important innovation in the bag making machine sector. This article will provide a detailed comparative analysis of the significant advantages of our AI vision inspection technology in defect detection.

I. Traditional Defect Detection Methods in Block Bottom Valve Bag Making Machines

In traditional block bottom valve bag machines, many devices use a scrap removal mechanism based on sensors and labels. For example, European brands such as Strarlinger and W&H typically require manual labeling of bags during the production process. The bags are marked with specific labels, and the sensors then detect the presence of these labels to identify defective bags. The working principle of this method is as follows:

Manual Labeling: Before production, operators need to manually mark each batch of bags, usually by applying specific colored, shaped, or patterned labels.

Sensor Recognition: The bagging machine is equipped with sensors that scan the label positions to check for defects. When the sensor detects a missing or mispositioned label, the machine automatically discards the defective bags.

Frequent Human Intervention: The entire process relies heavily on the accuracy and consistency of the manually applied labels. Any errors in labeling may result in inaccurate defect identification, affecting both production efficiency and product quality.

While this traditional detection method is simple, it has notable drawbacks, particularly in terms of detection precision, human involvement, and production efficiency.

II. Advantages of AI Vision Inspection Technology

In contrast to traditional scrap removal mechanisms, Gachn Group's block bottom valve bag making machines employ AI vision inspection systems, which use high-speed cameras and deep learning algorithms to precisely detect various defects in bags without the need for pre-applied manual labels. The specific advantages of this technology include:

1. No Need for Manual Labels, Precise Automatic Detection AI vision inspection technology eliminates the need for manually applied labels on bags. Instead, it uses high-definition cameras and AI algorithms to scan the surface of the bags in real-time and analyze the image data. This method enables the system to directly identify fabric roll defects, bag making process defects, and printing defects, such as misprinted positions, and fabric flaws.

· No Labeling Required: There is no need for manual labeling on each packaging bag, reducing human error and inconsistencies in the labeling process.

· High Efficiency and Precision: AI algorithms can identify subtle defects with extremely high scanning precision, detecting even the smallest flaws that traditional methods may miss.

2. Fully Automated Inspection, Significantly Reducing Human Intervention Traditional block bottom valve bag making machines rely on manual labeling and sensor detection, which inevitably requires significant human intervention. In contrast, the AI vision inspection system fully automates the inspection process through intelligent image recognition and analysis. This eliminates the need for manual involvement and significantly reduces human errors and operational complexity.

• Lower Labor Costs: Since the AI vision system automatically performs inspection tasks, it reduces the labor intensity and costs associated with manual operations.

• Improved Production Efficiency: Automation in defect detection means the time spent on inspection within each production cycle is significantly reduced, enhancing overall production efficiency and minimizing downtime.

3. Multi-dimensional Detection Capabilities, Covering More Defects AI vision inspection technology offers comprehensive, multi-dimensional defect detection for various stages of the bag making process, including fabric roll defects, printing defects, and bag shape defects. This extensive coverage is unmatched by traditional label-based detection systems.

•  Fabric Roll Defect Detection: High-speed cameras quickly capture fabric roll defects such as tears, holes, seams, and stains, with no need for manual intervention.

• Bag Making Process Defect Detection: During the bag forming process, the AI vision system can promptly detect issues such as shape deviations, bottom patch misalignment during heat sealing, folds, and uneven openings.

• Printing Defect Detection: For printing quality, the AI vision system can accurately detect printing misalignment, defects, and other issues, ensuring that every bag meets high-quality standards.

4. Real-time Feedback and Adjustment, Optimizing the Production Process AI vision inspection systems not only detect defects efficiently but also provide real-time feedback, offering dynamic suggestions for adjustments to the block bottom valve bag making machine's production process. For example, when a particular defect occurs frequently, the system can issue an alert to inform operators to inspect the equipment or adjust production parameters, thereby preventing large-scale defective products from being produced.

•  Real-time Data Feedback: Defect data from each production stage is fed back to the system, providing detailed reports on the production status.

•  Optimized Production Decisions: Based on real-time feedback, operators can make timely adjustments during the production process, further optimizing production efficiency and product quality.

5. Intelligent Learning and Self-Optimization In addition to performing inspection tasks, AI vision inspection systems have the ability to learn and optimize themselves. As the system is used over time, the AI algorithms continuously adjust and improve based on real production data, enhancing detection accuracy and efficiency.

• Deep Learning Algorithms: The AI system constantly improves its defect recognition capabilities through deep learning, becoming more accurate as production data accumulates.

• High Adaptability: Whether it's changes in fabric types or adjustments in production processes, the AI vision system can quickly adapt and maintain high operational efficiency.

III. Conclusion

In conclusion, Gachn Group's AI vision inspection technology offers significant advantages over traditional scrap removal mechanisms, with features such as no need for manual labels, fully automated inspection, high precision, real-time feedback, and self-optimization. As intelligent technology continues to develop, AI vision inspection systems will become an essential core technology in the bagging machine industry, helping businesses improve production efficiency, reduce costs, and enhance product quality, ultimately achieving an intelligent upgrade of the packaging production process.

The introduction of AI vision inspection technology not only provides a new solution for the intelligent transformation of the packaging industry but also drives the entire industry toward higher standards, creating superior packaging products.