Carton machinery in the final testing phase

Printable area: 1200*2400mm

Maximum speed: 280 sheets per minute

With accurate computer control system, ink printing is more environmentally

It is very important for the machine to be rigorously tested and adjusted before delivery. In the manufacturing industry, delivery after rigorous testing and commissioning can ensure the following:

Quality assurance: Through strict testing and debugging, we can ensure the normal operation of the functions of the machine, product quality meets the standard requirements, and avoid low production efficiency or unstable production quality due to equipment problems.

Stable performance: After testing and debugging, it can be verified that the performance of the machine is stable and reliable, and it can run continuously and stably, without frequent failures or downtime, and improve the reliability and stability of the equipment.

Customer satisfaction: Ensure that the machine is tested and adjusted before delivery, so that customers can buy and use products with confidence, improve customer satisfaction and trust, and promote long-term cooperation.

Guarantee the delivery time: through strict testing and debugging in advance, potential problems can be discovered and solved in time to ensure that the delivery is completed within the specified delivery period and avoid the inconvenience caused by delays to customers.

Tracking records: the data records and test results in the test and debugging process can be used as an important reference for the manufacturing process, providing strong support for subsequent quality management and improvement.

In the ever-evolving world of poultry farming, it is crucial to equip chicken farms with efficient heating systems. Keeping the birds warm and comfortable during the critical brooding period is vital for their growth and overall well-being. In this blog post, we will compare and contrast different products and services related to chicken farm heating, including chicken farm heaters, chick brooder lamps, and chicken brooder equipment.

Chicken Farm Heaters

Chicken farm heaters are specifically designed to provide a consistent heat source in poultry houses. These heaters are essential for maintaining an optimal temperature during the brooding phase. Various types of chicken farm heaters are available, including gas, electric, and infrared heaters.

One of the advantages of using chicken farm heaters is that they can heat a large area effectively. Gas heaters, for example, are known for their higher heat output and can be suitable for larger chicken houses. Electric heaters, on the other hand, are more energy-efficient and require minimal maintenance.

Chick Brooder Lamps

Chick brooder lamps are another popular option for providing heat in the chicken brooding area. These lamps use infrared technology to emit warmth that mimics the natural heat produced by a mother hen. The red glow from these lamps also helps reduce stress and encourage healthier chick development.

One significant advantage of chick brooder lamps is their flexibility. They are easily adjustable and can be moved closer or farther away from the chicks, providing the right amount of heat required. However, it’s important to monitor the height and distance carefully to prevent overheating or chilling the chicks.

Chicken Brooder Equipments

Chicken brooder equipments encompass a wide range of tools and accessories that support the brooding process. This includes heat plates, heat mats, and insulation materials. These options provide a more localized heat source and are often chosen for smaller flocks or specific areas within the chicken house.

Heat plates are particularly effective as they provide a warm surface for chicks to snuggle upon, promoting natural behavior and reducing reliance on supplemental heating. Heat mats, on the other hand, are ideal for creating a warm zone for chicks to rest.

Choosing the Right Heating Solution

When deciding on the most suitable heating solution for your chicken farm, several considerations come into play. These include the size of the poultry house, the number of chicks to be brooded, energy efficiency, ease of installation and maintenance, and cost-effectiveness.

Gas heaters can be an excellent choice for larger chicken houses, while chick brooder lamps offer versatility and easy adjustment. If you have a smaller flock or specific areas to heat, chicken brooder equipments such as heat plates or mats might be the best option.

Always remember to follow the manufacturer’s guidelines and consult with an expert before making a final decision. Proper heating is crucial for the well-being and growth of your chicks, ensuring a thriving flock and a successful poultry farm.

By comparing and contrasting different chicken farm heating solutions like chicken farm heaters, chick brooder lamps, and chicken brooder equipments, you can make an informed choice that suits your specific needs and provides the optimal environment for your chickens.

Precision is a crucial aspect when it comes to manufacturing rubber products. Whether it’s O-rings, small rubber components, or larger parts, a flawless finish is essential for their optimal performance. To achieve this, advanced machinery like rubber frozen trimming machines, O-ring deflashing machines, small rubber deburring machines, liquid nitrogen cryogenic deflashing machines, and deflashing deburring machines come into play. But how exactly do these machines enhance precision in rubber manufacturing?

Rubber frozen trimming machines are designed to trim excess rubber material from products, ensuring clean edges and defined shapes. These machines employ various cutting methods such as rotary blades or lasers to achieve precise and consistent trimming. By removing excess material, they eliminate any irregularities, improving the overall quality of the rubber components.

Similarly, O-ring deflashing machines and small rubber deburring machines focus on removing flash and burrs that occur during the molding process. Flash refers to the excess rubber material that seeps out between the mold parts, while burrs are small protrusions or imperfections that form on the product’s surface. These machines carefully remove these imperfections, resulting in smooth and flawless surfaces.

Liquid nitrogen cryogenic deflashing machines take precision to the next level by utilizing extreme cold temperatures. The rubber components are placed in a cryogenic chamber where liquid nitrogen rapidly cools them. This causes the flash and burrs to become brittle and easily break off. The components are then subjected to high-speed blasts of air, removing the frozen imperfections. Cryogenic deflashing ensures precise removal of flash and burrs without damaging the product’s surface, leading to exceptional accuracy.

Deflashing deburring machines are multifunctional devices that combine deflashing and deburring capabilities. They can handle a wide range of rubber components, from small O-rings to larger parts. These machines remove flash and burrs with precision, ensuring a high-quality finish throughout the manufacturing process.

The aforementioned machines are commonly used in rubber manufacturing, offering numerous benefits. By enhancing precision and eliminating imperfections, they improve the performance, durability, and reliability of the rubber products. Moreover, these machines automate the deflashing and trimming processes, increasing productivity and reducing labor costs.

In conclusion, rubber frozen trimming machines, O-ring deflashing machines, small rubber deburring machines, liquid nitrogen cryogenic deflashing machines, and deflashing deburring machines play a vital role in achieving precision in rubber manufacturing. Their ability to remove excess material, eliminate flash and burrs, and employ cryogenic technology demonstrates their effectiveness in producing high-quality rubber components. With these advanced machines, manufacturers can ensure precision in their products, meeting the stringent requirements of various industries.

Are you new to using the EPE Bottle Cap Gasket Sheet Extrusion Machine (Physical Foam)? Don’t worry, we’ve got you covered! In this step-by-step guide, we’ll take you through the process of using this machine, from preparation to operation. By the end, you’ll be confident in operating the machine and producing high-quality gasket sheet extrusions. Let’s get started!

Step 1: Preparation

Before getting started, ensure that you have the following items ready:

• EPE Bottle Cap Gasket Sheet Extrusion Machine

• EPE foam sheets

• Gasket sheet designs or templates

• Cutting tools

• Safety equipment (gloves, goggles, etc.)

Step 2: Setting Up the Machine

1. Place the EPE Bottle Cap Gasket Sheet Extrusion Machine on a stable and level surface.

2. Connect the machine to a power source and ensure that it is securely grounded.

3. Familiarize yourself with the different controls and buttons on the machine.

Step 3: Loading the EPE Foam Sheets

1. Take the EPE foam sheets and ensure they are clean and free from any debris.

2. Cut the foam sheets into the desired size and shape using the cutting tools.

3. Insert the foam sheets into the feeding mechanism of the machine, ensuring they are properly aligned.

Step 4: Adjusting the Machine Settings

1. Refer to the machine’s user manual to adjust the settings for extrusion speed, temperature, and pressure based on the type and thickness of the foam sheets you are using.

2. Use the control panel of the machine to make the necessary adjustments.

3. Allow the machine to heat up for the specified amount of time to reach the desired temperature.

Step 5: Starting the Extrusion Process

1. Double-check that all safety equipment is worn.

2. Press the start button on the machine to begin the extrusion process.

3. Observe the machine as it starts feeding and extruding the foam sheets.

4. Adjust the settings, if needed, to ensure smooth and consistent extrusion.

Step 6: Cutting and Collecting the Gasket Sheets

1. As the gasket sheets are extruded, use the cutting tools to trim them to the desired length.

2. Carefully collect the gasket sheets as they come out of the machine, ensuring they are not damaged.

3. Place the collected gasket sheets in a designated area for further processing or use.

Step 7: Cleaning Up

1. Turn off the machine and disconnect it from the power source.

2. Clean the machine and its components thoroughly, following the manufacturer’s instructions.

3. Store the machine and accessories in a safe and dry location.

Congratulations! You have successfully used the EPE Bottle Cap Gasket Sheet Extrusion Machine to create gasket sheet extrusions. With practice, you will become more proficient in operating the machine and producing high-quality gasket sheets for various applications. Remember to always prioritize safety and refer to the machine’s user manual for specific instructions. Happy extruding!

When the Aluminum extrusion machine is operating normally, the aluminum forming speed is consistent and uniform. If the extruder is not running smoothly or is unable to extrude aluminum profiles, it is likely due to the following reasons:

1，Low Aluminum Billet Temperature: If the aluminum billet's temperature is too low and does not reach the required extrusion temperature, it can cause difficulties. The billet temperature should be maintained between 400-540°C (for 6xxx series aluminum alloys), with an optimal range of 470-500°C. The required temperature varies for different aluminum profiles. If the temperature is too high, it can cause tearing; if too low, it can reduce extrusion speed because the aluminum needs to be softened. Most of the frictional force generated during extrusion is converted into heat, leading to an increase in temperature. The temperature rise is proportional to the extrusion speed and extrusion pressure. Therefore, to reduce deformation resistance and achieve a high extrusion speed, it is essential to control the extrusion temperature within the desired range.

2，Die Temperature: The die temperature is crucial for both the quality of the extruded profile and the extrusion speed. Typically, the die temperature should not be lower than 426°C before extrusion. If the temperature is too low, it can lead to clogging or even damage the die. Therefore, die temperature is a key factor affecting whether the aluminum profile extruder can achieve high productivity.

3， Extrusion Cylinder Temperature: During the preheating phase of the extruder, it is important to avoid excessive thermal stress and ensure that internal thermal stress is eliminated. The required temperature for the extrusion cylinder varies depending on the type of aluminum billet but generally needs to be above 426°C.

4， Low Extrusion Speed: A low extrusion speed can result in insufficient extrusion pressure, making it difficult to extrude the aluminum profile.

In addition to the primary reasons mentioned above, there are other potential causes such as high oil temperature, insufficient lubrication of the extruder, poor die design, and improper aluminum billet length.

Our company, Huanan Heavy Industry Technology Co., Ltd., has 30 years of experience in the extrusion industry, producing approximately 160 to 200 Aluminum extrusion machines annually. We have accumulated substantial knowledge and experience in extruder technology. If you would like to discuss extrusion machine-related topics, feel free to contact us at jessica@huananmachine.com. For more information, please visit our website: www.huananmachine.com.

                                        What is the typical lifespan of an aluminum extruder?

In general, the lifespan of an extruder can range from 5 to 20 years. At Huanan Heavy Industry Technology Co., Ltd., the aluminum extruders we produce have a minimum lifespan of 10 to 20 years, with an average lifespan of around 15 years. However, the exact lifespan varies depending on several factors, such as the type of materials being processed, production volume, extrusion time, machine maintenance, equipment manufacturing quality, and the operating environment. Therefore, it's difficult to provide a specific lifespan for an Aluminum extrusion machine.

If the materials being processed cause significant wear on the cutting edge of the Aluminum extrusion machine , or if there is high production volume and extended continuous operation, the extruder's lifespan may be shorter. Additionally, if the extruder is not properly maintained and serviced in a timely manner, or if the working environment is harsh, its lifespan could also be affected.

To extend the lifespan of an Aluminum extrusion press, it is essential to choose reliable, high-quality equipment, ensuring the manufacturing quality and design technology meet standards. At the same time, the machine should be used correctly, following the guidelines in the user manual, with regular inspections and maintenance carried out. Parts should be replaced, repaired, or serviced promptly. Moreover, it is important to manage the equipment's working environment, ensuring the machine is operating under favorable conditions to prevent external factors from negatively affecting the extruder.

A Brief Analysis of the Five Characteristics of Walk in Laboratories

The walk-in laboratory has been upgraded on the basis of the original walk-in laboratory, with the characteristics of large testing space and operators being able to operate the test products in the laboratory, providing conditions for temperature and humidity environment testing for industrial manufacturers' batch or large parts, semi-finished products, and finished products. Adopting advanced Chinese LCD display screen touch screen, various complex program settings can be carried out. The program settings adopt dialogue mode, and the operation is simple and fast. It can achieve automatic operation of the refrigeration machine, maximizing automation, and can be equipped with LAN communication interfaces for users to remotely process and centrally control. It can record temperature and temperature parameters for 90 days, and is equipped with a paperless recorder.

5 characteristics of walk-in laboratory

1. Having an extremely wide temperature and humidity control range, it can meet various needs of users. By adopting a unique balanced temperature and humidity control method, a safe and precise temperature and humidity environment can be achieved. Having stable and balanced heating and humidification performance, it can achieve high-precision and highly stable temperature and humidity control.

2. Equipped with high-precision intelligent temperature regulators, temperature and humidity are displayed using LED digital display. Optional temperature and humidity recorder.

3. The refrigeration circuit is automatically selected, and the automatic control device has the performance of automatically selecting and operating the refrigeration circuit according to the set value of temperature, achieving direct start of the refrigeration machine and direct cooling under high temperature conditions.

4. The inner door is equipped with a large observation window, which facilitates the observation of the experimental status of the test samples.

5. Equipped with advanced safety and protection devices - residual current circuit breaker, over temperature protector, phase loss protector, and water cut-off protector.

Dear customer:

Our company has products such as rapid temperature change test chambers, UV accelerated weather resistance testing machines, and temperature and humidity control chambers. You can call our service hotline through our website to learn more about our products. Our pursuit is endless, and we welcome new and old customers to choose their favorite products with confidence. We will be dedicated to serving you!

Basic troubleshooting methods for high and low temperature test chambers:

1、 High and low temperature testing equipment. In high temperature testing, if the temperature change does not reach the test temperature value, the electrical system can be checked and the faults can be eliminated one by one. If the temperature rises slowly, you need to check the air circulation system to see if the regulating baffle of the air circulation is open normally. Otherwise, check the motor of the air circulation

Is the operation normal. If the temperature overshoot is severe, it is necessary to adjust the PID setting parameters. If the temperature rises directly and is protected against overheating, the controller will malfunction and the control instrument must be replaced.

2、 When the high and low temperature test equipment suddenly malfunctions during the test operation, the corresponding fault display prompt and audible alarm prompt will appear on the control instrument. The operator can quickly identify which type of fault it belongs to by referring to the troubleshooting chapter in the operation and use of the equipment, and then ask professional personnel to quickly troubleshoot it to ensure the normal progress of the experiment. Other environmental testing equipment may experience other phenomena during use, so it is necessary to analyze and eliminate them specifically. Regular maintenance and upkeep of environmental testing equipment, regular cleaning of the condenser in the refrigeration system, lubrication of moving parts according to the instructions, and regular maintenance and inspection of the electrical control system are essential tasks

3、 If the low temperature of the high and low temperature testing instrument cannot meet the test indicators, then you need to observe the temperature changes, whether the temperature drops very slowly or there is a trend of temperature recovery after reaching a certain value. The former needs to check whether the working chamber is dried before conducting the low temperature test, so that the working chamber can be kept dry before putting the test sample into the working chamber for further testing. If there are too many test samples placed in the working chamber, which prevent the air in the working chamber from fully circulating, after ruling out the above reasons, you need to consider whether it is a fault in the refrigeration system. In this case, you need to hire professional personnel from the Lab Companion manufacturer for maintenance. The latter phenomenon is caused by poor usage environment of the equipment. The temperature and location of the equipment placement (distance between the box and the wall) must meet the requirements (as specified in the equipment operation instructions).

At present, the company's main products include: high and low temperature test chambers, rapid temperature change test chambers, constant temperature and humidity test chambers, and high and low temperature impact test chambers.

High and low temperature laboratory applications

Can determine whether the reliability and stability performance parameters of the product are qualified. Provide a basis for predicting and improving the quality and reliability of products. Structural characteristics of high and low temperature laboratory:

The high and low temperature laboratory adopts imported advanced temperature and humidity control instruments with PID regulation, fast self-tuning, programmable control of cyclic testing, multiple parameter settings, digital display, and extremely convenient reading;

The refrigeration system adopts an original imported high cooling capacity, high-efficiency maintenance free compressor. Adopting a binary cascade refrigeration method and imported environmentally friendly refrigerant, the cooling capacity is controlled by a servo control valve imported from the United States, saving about 30% energy (compared to our previous products).

The warehouse plate unit combination structure adopts internal stainless steel and external special steel plate spray coating treatment. The internal size can be expanded arbitrarily, and it is easy to disassemble and assemble. It can be customized according to customer requirements to match the site design appearance. Cooperate with customer migration.

A high-temperature resistant sealing strip is installed between the door and the shell of the walk-in constant temperature and humidity testing machine, effectively ensuring the sealing of the working room;

It has the functions of system parameter monitoring and equipment fault protection diagnosis. When there is a fault, it is accompanied by an alarm sound to prompt the fault handling measures, and at the same time, it is recorded in the book, which facilitates maintenance personnel to understand the medical history of the equipment. Improve maintenance quality and equipment stability.

Dear customer:

Hello, our company is a high-quality development team with strong technical strength, providing high-quality products, complete solutions, and excellent technical services to our customers. The main products include walk-in constant temperature and humidity testing chambers, UV accelerated aging testing machines, rapid temperature change testing chambers, walk-in environmental testing chambers, UV aging testers, constant temperature and humidity chambers, etc. Our company adheres to the principle of building a business with integrity, maintaining quality, and striving for progress. With a more determined pace, we continuously climb new heights and contribute to the national automation industry. We welcome new and old customers to confidently choose the products they like. We will serve you wholeheartedly!

How to handle situations encountered during testing in a programmable constant temperature and humidity test chamber

The handling of interruptions in programmable constant temperature and humidity test chambers is clearly defined in GJB 150, which considers three types of interruptions: interruptions within tolerance range, interruptions under under under test conditions, and interruptions under over test conditions. Different situations have different handling methods. For interruptions within the tolerance range, when the test conditions during the interruption period do not exceed the allowable error range, the interruption time should be considered as a part of the total test time; For the interruption of under test conditions, when the test conditions are below the lower limit of allowable error, the predetermined test conditions should be reached again from the point below the test conditions, and the test should be resumed until the predetermined test cycle is completed; Rework the test sample. If the test conditions do not directly affect the interruption of the test conditions, and if the test sample fails in future tests, the test result should be considered invalid. In practical work, we adopt the method of retesting after repairing the test sample for interruptions caused by faults in the test sample; For test interruptions caused by experimental equipment reasons (such as sudden water or power outages, equipment failures, etc.), if the interruption time is not very long (within 2 hours), we usually handle it according to the under test conditions specified in GJB 150. If the time is too long, the test must be redone. The reason for applying the regulation of interrupting the test in this way is determined by the regulation of stable temperature of the test sample.

The determination of the duration at the test temperature in temperature testing is often based on the sample reaching temperature stability at that temperature. Due to differences in product structure, materials, and testing equipment capabilities, the time it takes for different products to reach temperature stability at the same temperature varies. When the surface of the test sample is heated (or cooled) and gradually transferred to the interior of the test sample. This thermal conduction process is a stable thermal conduction process, and there is a time delay when the internal temperature of the test sample reaches thermal equilibrium compared to the time when the surface of the test sample reaches thermal equilibrium. This time delay is the temperature stabilization time. For test samples that cannot measure temperature stability, the minimum required time is specified. That is, when not in operation and unable to measure, the minimum temperature stability time is 3 hours. When in operation, the minimum temperature stability time is 2 hours. In practical work, we use 2 hours as the temperature stability time. When the test sample reaches temperature stability, if the temperature around the test sample suddenly changes, there is a corresponding time delay for the test sample in thermal equilibrium, that is, in a short period of time, the temperature inside the test sample will not change too much.

During the experiment, if there is a sudden water or power outage or equipment failure, we should first seal the test chamber door, because when the test equipment suddenly stops running, as long as the door is sealed, the temperature of the test chamber door will not change sharply. In a short period of time, the temperature inside the test sample will not change too much; Then, determine whether the interruption has affected the test sample. If it has not affected the test sample and the test equipment can resume normal operation in a short period of time, we can continue the test according to the under test condition interruption handling method specified in GJB 150, unless the interruption has caused some impact on the test sample.

Dear customer:

Hello, our company is a high-quality development team with strong technical strength, providing high-quality products, complete solutions, and excellent technical services to our customers. The main products include walk-in constant temperature and humidity testing chambers, UV accelerated aging testing machines, rapid temperature change testing chambers, walk-in environmental testing chambers, UV aging testers, constant temperature and humidity chambers, etc. Our company adheres to the principle of building a business with integrity, maintaining quality, and striving for progress. With a more determined pace, we continuously climb new heights and contribute to the national automation industry. We welcome new and old customers to confidently choose the products they like. We will serve you wholeheartedly!