In the realm of EPE Foam machine, several critical factors come together to define their quality. Let's explore the essential components and characteristics that set an exceptional EPE Foam Sheet Extrusion machine apart.
1. Screw
Our screw barrels are engineered for longevity, offering significantly greater durability than those of our competitors. For instance, the service life of our FLY-220 machine can reach up to 16,000 tons, compared to the industry standard of around 9,000 tons before a replacement is needed.
During production, we subject our raw materials to rigorous quenching and tempering processes, ensuring stability and resistance to deformation under high temperatures. Additionally, the high-temperature zone of the screw groove is treated with nickel alloy spraying, further enhancing material hardness. These combined advantages contribute to the screw's remarkable durability.
It's important to note that screws vary in nitriding time, cost, and lifespan depending on the supplier, with differences in processing precision reflecting varying management levels.
Moreover, our screw barrel features an 80mm wall thickness, providing superior heat retention and minimizing the impact of external temperatures. In contrast, the typical wall thickness of our competitors' barrels is only 70mm.
2. Gearbox
Our gearboxes, manufactured by the renowned Jiangsu Sanlian brand, utilize a four-axis coupling with a reduction ratio of 1:40. This design, compared to the two-stage transmission with a 1:20 reduction ratio used by many competitors, results in a 20% reduction in electricity consumption, delivering more stable product output and a more efficient design.
3. Machine Body Structure
Our machines are constructed with square steel tubes, and the base is built with robust materials, ensuring stability and resistance to deformation. Unlike the channel steel commonly used by others, our machine frame is approximately one-third heavier, offering enhanced structural integrity and reliability.
Beyond our superior hardware, we are dedicated to providing top-tier service. We continuously update our technology, develop new products, and deliver comprehensive after-sales support. Choosing us means choosing quality and peace of mind.
When selecting a epe foam machine, we trust this overview has provided you with a clearer standard. We look forward to partnering with you on a journey to high-quality production!